Empty runs
Empty runs create cost without carrying freight. Formula, cost example and practical measures for dispatch and route planning.
Editorial and specialist review: Max Valjan · Last updated: August 18, 2026
An empty run is a journey segment on which a commercial vehicle carries no freight. Common examples are the approach to the first collection, the return after delivery or the drive to a follow-on order. These kilometres consume vehicle, energy and labour time without directly producing transport revenue.
Calculating empty mileage
The basic formula is empty kilometres ÷ total kilometres × 100. If a van travels 320 kilometres and 64 are empty, its empty-mileage share is 20%. Time should also be analysed because congestion and waiting affect cost.
Cost example
At assumed full vehicle costs of €0.78 per kilometre, 64 empty kilometres cost €49.92 on a distance basis. If a compatible follow-on job removes 42 kilometres, the modelled reduction is €32.76. Revenue, handling time and detour still belong in the complete decision.
Common causes include imbalanced flows, rigid vehicle assignments, short-notice orders, tight windows and poor visibility of free capacity. Route optimisation and automated dispatch can test new work against running routes. Consolidation only makes sense when capacity, route and time windows fit.
Empty does not mean under-utilised
A half-loaded vehicle is not empty, but it may have low vehicle utilisation. The two metrics should be tracked separately over the route. A TMS can connect orders, positions and statuses to show recurring empty segments and support better follow-on assignments.
Empty mileage in percent and euros
One metric plus an operator-specific full-cost assumption.
Empty share
64 ÷ 320 km
= 20%
Cost input
€0.78 per km
replace with own value
Empty-run cost
64 × €0.78
= €49.92
Original Maxmove model, not customer data. Also assess time, order and revenue effects.